ABOUT

Kalitta Maintenance Powerplant Division is a world class full service MRO. We offer a complete range of maintenance services for General Electric CF6-80C2, CFM56-3, CFM56-7, and Pratt and Whitney PW4000 (94”) engine type, and 901A APU. Engine testing is also available at our 10-meter test cell facility. In addition to scheduled on site maintenance, we specialize in quick response AOG situations and are available for dispatch 24/7 to meet your needs. 

 

WE SPECIALIZE IN THE REPAIR OF:

General Electric

  • CF6-80C2 Series

  • CFM56-3 and CFM56-7 Series

  • GE90-115B (Line-Based Only)

Pratt & Whitney

  • PW4000 (94”) Series

  • 901A  APU


Power plant MRO Services


ENGINE SHOP ON-SITE BACK SHOP AND SUPPORT

  • Power Plant Division Machine Shop

    • - CF6-80C2

      • HPC Case Stator Vane Grind

      • HPC Rotor Blade Tip Grind

      • HPC Case Measure

      • HPT Case Grind

      • HPT Rotor Blade Tip Grind

    • - CFM-56-3 & CFM56-7

      • HPC Rotor Grind

      • HPC Rotor Measure

      • HPT Rotor Grind

Inspection

  • Our inspection team can provide certified insitu blending on all GE engines

  • First to utilize the video borescope with 3D video imaging

    • We can In-Situ boro blend GE Series Engine

    • Length, point to line, depth, area, multi-segment, and depth profile measurements

    • Depth map & Depth profile views. This uses color to approximate the depth of an indication

    • Point Cloud Views. This provides a rough idea of feature size & shows location of high and low points to help profile and depth measurement cursor positioning

    • Live screen annotating with text and arrows

    • Scopes are battery powered for quicker line response

  • A portable x-ray unit is available for your on-site needs

  • Our scopes are compact, lightweight for easier traveling to remote areas

  • Our inspection team is trained in FARO certification

  • Non-Destructive Testing (NDT) Lab

    • Fluorescent Penetrant

    • Eddy Current

    • Ultrasonic

    • Radiographic

    • Magnetic particle

    • Immersion Ultrasonic Inspection

  • We provide digitized records along with all original documents

  • We can provide Borescope reports to customers that show the engine internal condition in full color photographs complete with measurements if needed.

LINE MAINTENANCE

  • Engine Trim equipment

    • EVBC & Fuel Control for P&W

  • Engine vibe equipment

    • PBS 4100 for G.E. and P&W

  • On-Wing Engine Testing for G.E. and P&W

 

Repair and Overhaul

  • Module Restoration

  • On Wing

    • Thrust measurement capable

    • PBS 4100

    • Troubleshoot and repair

  • 10-Meter Test Cell

    • Capable of 100,000 pounds of thrust.

    • Capable of running all CF6-80C2 series, PW4000(94”), CFM56-3, CFM56-7 & 9DIA APU.

  • Power Plant Division Building 1

    • Building 1 specializes in the repair/overhaul of all CFM56-3, CFM56-7 and APU901A engines.

    • This shop has the capability to have twelve engines in production at any given time

  • Power Plant Division Building 2

    • Building 2 specializes in the repair/overhaul of all CF6-80 C2 series engines

    • This shop has the capability to have eighteen engines in production at any given time

  • Power Plant Division Building 3

    • PW4000 (94”) series engines

    • Capability to have 14 engines in production

  • Engine Avionics Shop

    • Engine wire harness testing and repair

    • EGT system testing and repair

  • Fan Blade

    • Visual inspections

    • Blend repairs

    • Fan blade plotting

  • Clean Shop

    • Compliant with all current cleaning methods IAW G.E. and P&W 

  • Stores/Stockroom

    • Purchasing and repair order processing and tracking on-site

    • Shipping and receiving


Contact

Please contact us for further details regarding our power plant services and capabilities.

Manager of Power plants:

Kraig Stepp

kstepp@kalittaair.com

1-989-739-8930